PLANT FOR PROCESSING SOYBEAN, GRAIN, MIXED FEED

Cereal production plant:

The plant has equipment and capacity to produce more than 1.8 thousand tons of cereals per year. Among the products are such cereals as:

  • millet;

  • peas polished and chopped;

  • wheat, barley, barley groats;

  • cleaning mustard, coriander, flax and other crops.

  • feed waste about 3000, t / s, and feed waste 1600 tons per year.

The plant exports products to the Netherlands, the Baltic States, Poland and other European and Asian countries, which allows the company to very effectively optimize the value added tax by selling finished products for export.

Завод по производству круп
Завод по производству круп
Завод по производству круп
Завод по производству круп
завод круп расположение
завод круп расположение

Soybean Processing Plant:

The plant has equipment and capacity to process more than 14 thousand tons of soybeans per year.

– output of finished products from 1000 kg. raw materials:

soybean oil

соевое масло

soybean cake

соевая макуха

The layout of the first line of the soybean plant

Компановка первой линии соевого завода
Соевый завод план
Names amount Guarantee period Unit of measurement
1 Hopper (with level sensor. Sensors are present in the structure of the product) 1 12 th
2 Gate valve ZSh-kv 200 x f 120 1 12 th
3 Magnetic separator BV BMZ-05.00.000 1 12 th
4 Extruder E-1000.00.00.000-01N (soy) (Mirror) 1 12 th
5 Screw feeder SF-250.4N.00.00.000 1 12 th
6 Oil press OR-1000-50 (with stand 210mm) 1 12 th
7 Screw conveyor VK-200N (8.3m, without rear support Motor-reducer DR172.00-2E90S / 4V-1.1 kW-76 rpm YILMAZ) 1 12 th
8 Thickener GL-01 1 12 th
9 Cooling unit OE-1000N 1 12 th
10 Noria H1-10 (9.5m with patr.SPN10kv200 Motor-reducer DR172.00-2E90S / 4V-1.1 kW-76 rpm YILMAZ) 1 12 th
Приемка сои

1. Soybean acceptance

Участок очистки сои

2. Soybean cleaning area

Бункера хранения сои

3. Soybean storage tank

Участок погрузки соевой макухи

4. Soybean cake loading area

5. Soybean cake packing area in BigBag bags

Погрузка масла

6. Soybean cake packing area in BigBag bags

Участок переработки сои в соевую макуху и масло

7. A site for processing soybeans into soybean cake and oil, which includes:

extruder, for soybean extrusion; oil press; soy cake cooler

Емкости хранения и отстоя соевого масла

8. Soybean oil storage and sludge tanks

Емкости хранения соевой макухи

9. Soybean oil storage and sludge tanks

The husk is removed from the processing process through a cyclone, and the soybean kernel is fed into an extruder with a capacity of 1600 kg / hour.

In the extruder, the core (or whole beans) is processed with a temperature of 120-150 ° C and a pressure of up to 50 atmospheres. Here there is a decrease in the level of urease to 0.1-0.2 pH, neutralization of harmful microorganisms and heating of soy raw materials before pressing the oil. From the extruder, the resulting full-fat soybeans are moved to the press using a screw feeder. A steam removal system is installed on the feeder, which reduces the moisture content of the “full-fat” by about 2-3% more. This allows you to improve the extraction of oil during the following operations.

Оборудование завода
Оборудование завода
Оборудование завода
Оборудование завода

The main technical and economic indicators of the plant:

– processing capacity – 1600 kg / hour;
– installed productivity of the equipment – 370 kW / hour;
– attendants – 6 people; – output of finished products from 1000 kg of raw materials: soybean oil -185 kg; soy cake -785kg; losses ≈ 3%. Additional equipment of the plant with filters made it possible to supply soybean oil abroad. The plant works 29-30 days a month, one day is allocated for regular work.